Precision Waveguide Component Manufacturing Solutions

Micro-Ant engineers and manufactures precision waveguide components built to withstand demanding RF environments across defense, aerospace, maritime, and satellite communications. Backed by AS9100 and ISO 9001 certified processes, every unit is machined, integrated, and tested in-house to meet exacting electrical and mechanical tolerances your mission depends on.

Precision-machined waveguide components on a manufacturing floor

Our Waveguide Component Manufacturing Services

From design through delivery, we provide end-to-end waveguide manufacturing capabilities engineered for demanding RF applications.

Custom Waveguide Design

Engineering-led design of waveguide structures tailored to your frequency band and system requirements, from concept modeling through prototype validation.

Precision Machining

In-house precision machining of waveguide bodies, flanges, and transitions using our dedicated 20,000 sq ft machine shop for tight-tolerance components.

Waveguide Assembly & Integration

Full assembly and RF integration of waveguide sections, feeds, polarizers, and OMTs into complete subsystems ready for field deployment.

RF Testing & Certification

Spherical and planar near-field testing from 750 MHz to 40 GHz to validate waveguide performance and support satellite operator certifications.

Environmental Screening

Rigorous environmental screening ensures every waveguide component performs reliably under vibration, temperature extremes, and other field conditions.

Contract Production Runs

Scalable production from 5 to 200,000+ units per year, supported by a full ERP system for tracking, quality management, and on-time delivery.

Precision RF Manufacturing

Engineered Waveguide Components Built for Reliability

Micro-Ant's vertically integrated facility handles every stage of waveguide component manufacturing in-house, from design and precision machining to RF integration and final testing. Operating under AS9100:2016 and ISO 9001:2015 quality systems, we deliver components that meet strict tolerances for defense, aerospace, satellite, and maritime programs across the United States.

Engineer inspecting a waveguide component during quality testing
The Micro-Ant Difference

Why Choose Micro-Ant?

Our vertically integrated manufacturing capabilities set us apart in precision RF component production.

In-House Machining

A dedicated 20,000 sq ft machine shop delivers precision machining without third-party outsourcing delays.

Certified Quality

AS9100:2016 and ISO 9001:2015 certified processes ensure every component meets aerospace-grade standards.

Advanced Testing

US-based near-field test chambers spanning 750 MHz to 40 GHz reduce travel costs and turnaround time for customers nationwide.

Proven Experience

Over 20 years designing and manufacturing RF hardware for defense, aviation, maritime, and satellite programs across the US.

Meet The Micro-Ant Team

Scientists and engineers dedicated to precision RF manufacturing.

Portrait of Charles McCarrick, President, Founder, and Chief Scientist of Micro-Ant

Charles McCarrick

President and Founder & Chief Scientist

Charles McCarrick is the President, Founder, and Chief Scientist of Micro-Ant LLC, headquartered in Jacksonville, Florida. With over two decades of leadership in antenna design and manufacturing, Charles has built Micro-Ant into a world-class engineering firm serving defense, aviation, maritime, and land applications globally. As a certified expert in Antenna Theory, he has personally trained and certified employees, fostering a team of scientists who have mastered the art of antenna engineering. Under his vision, Micro-Ant has developed more than a thousand bespoke antenna products, earned prestigious awards including the 2022 Innovation of the Year and SatCom Technology of the Year honors, and achieved AS9100:2016 and ISO 9001:2015 certifications. Charles remains committed to driving innovation and excellence that makes a meaningful difference in people's lives worldwide.

Portrait of Dasha Tyshlek, Director of Business Development at Micro-Ant

Dasha Tyshlek

Director of Business Development

Dasha Tyshlek serves as Director of Business Development at Micro-Ant LLC in Jacksonville, Florida. In her role, she drives the company's strategic growth initiatives, representing Micro-Ant at high-profile industry events and media appearances to amplify the brand's presence across the defense, satellite communications, aviation, and maritime sectors. Dasha plays a key role in building and nurturing relationships with major clients and partners, including leading organizations in government, telecom, and aerospace. Her work supports Micro-Ant's ambitious growth objectives, including a projected 40 percent revenue increase, as the company continues to expand its footprint as a recognized leader in bespoke antenna design and manufacturing. Dasha is dedicated to connecting Micro-Ant's world-class engineering capabilities with the clients and communities that need them most.

Portrait of Karl Hawes, Business Development Specialist at Micro-Ant

Karl Hawes

Business Development Specialist

Karl Hawes is a Business Development Specialist at Micro-Ant LLC, bringing nearly two decades of hands-on experience in developing, launching, and commercializing complex engineered products. Based in Jacksonville, Florida, Karl supports Micro-Ant's business development efforts across key markets including defense, aerospace, satellite communications, and government sectors. His deep background in bringing sophisticated technical products to market makes him an invaluable asset in communicating Micro-Ant's proprietary antenna technologies — from Ultra-Wide Band Ka systems to high-precision GNSS designs — to prospective clients. Karl is committed to connecting customers with the right bespoke antenna solutions and ensuring that Micro-Ant's world-class manufacturing capabilities reach the organizations that depend on reliable, high-performance connectivity.

Portrait of Tony Felice, Contact Representative at Micro-Ant

Tony Felice

Contact Representative

Tony Felice serves as a Contact Representative at Micro-Ant LLC in Jacksonville, Florida. In this client-facing role, Tony is a key point of contact for customers seeking information about Micro-Ant's industry-leading bespoke antenna solutions for government, aviation, maritime, and land applications. He is dedicated to delivering an outstanding customer experience — a hallmark of Micro-Ant's service philosophy — ensuring that every inquiry is handled with professionalism and care. Tony supports clients across a wide range of industries, including defense, satellite communications, telecom, and aerospace, helping connect them with the right antenna products and engineering expertise. His commitment to responsiveness and clear communication reflects Micro-Ant's broader mission of quality and excellence in every customer interaction.

Portrait of Ashlee Singleton, Contact Representative at Micro-Ant

Ashlee Singleton

Contact Representative

Ashlee Singleton is a Contact Representative at Micro-Ant LLC, based at the company's headquarters in Jacksonville, Florida. As a primary point of contact for clients and partners, Ashlee plays an essential role in supporting the outstanding customer experience that Micro-Ant is known for across the defense, aviation, maritime, and satellite communications industries. She assists customers in navigating inquiries related to Micro-Ant's full portfolio of bespoke antenna products and engineering services, ensuring seamless communication between clients and the company's world-class technical team. Ashlee's dedication to professionalism and attentive service reflects Micro-Ant's commitment to quality and longevity — values that have guided the company's growth and reputation over more than two decades in the industry.

Frequently Asked Questions

What are the main components of a waveguide?

A waveguide typically consists of a hollow metallic body (rectangular, circular, or elliptical), flanges for connecting to other RF hardware, transitions, and often integrated components such as feeds, polarizers, and orthomode transducers (OMTs). Precision in machining these parts is critical, since even minor tolerance deviations can significantly degrade signal transmission and system performance.

What are the three main types of waveguides?

What materials are used in waveguide manufacturing?

What frequency ranges can you manufacture waveguide components for?

How long does it take to manufacture custom waveguide components?

Do you offer testing and certification for waveguide components?

What quality certifications does Micro-Ant hold?

Can you manufacture waveguide components from a customer-supplied design?

Still Have Questions?

Talk to our engineering team to discuss your waveguide component requirements.

Certified & Trusted

Awards and Recognition

AS9100:2016 certification badge

AS9100:2016 Certified

Aerospace quality management standard for manufacturing

ISO 9001:2015 certification badge

ISO 9001:2015 Certified

International quality management systems certification

SatCom Technology of the Year award badge

SatCom Technology of the Year

2022 award for most innovative satellite technology

Request a Waveguide Manufacturing Quote

Share your specifications and our engineering team will follow up with a detailed proposal for your waveguide component needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 904-683-8394.